Wet stacking, 2004 engine idle up mod

d.welch1

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SEIC on an 05

O.K, this is info I found on another site: This is for your 05!

The auxiliary idle controller (AIC) for 2004 and earlier PSDs will not plug into a 2005. Instead, the 2005 has a built-in AIC. However, you have to have some know-how and ability to understand how to make it work.

Instructions for making the AIC work are buried in the 2005 Body Builder's Manual under PTO. I haven't read it yet, but apparently the upfitter switches that are optional in the 2005 models come in real handy for hooking up the AIC for charge protect and elevated idle.

Here are the instructions. Pass it on.

Don't look for AIC. Look for SEIC (stationary elevated idle control). You can choose any idle RPM between 1,200 and 2,400 if you know how to set it up per these instructions.


https://www.fleet.ford.com/truckbbas/topics/2005/pto.html


You will need the following:

1ea - 2005 Ford Truck
2ea - red butt connectors (or solder & tape)
1ea - available UpFitter switch (although any 12v switched source will do)
1ea - access to this forum
1ea - crimping tool
1ea - long nose pliers
6" - stranded hook-up wire (14-16 ga)
11 mm - socket
1ea - ratchet for socket
1ea - ability to follow directions

Optional:

1ea - garage large enough to enclose the truck (especially when raining)
1 to 6 - 12 oz refreshments
1 - Ford Tough tatoo
1ea - Electrical Engineering Degree
1pr - non-conductive footwear


Directions:

Remove all rings, watches, & bracelets (a must when doing electronics)
Remove the drivers side access panel (below the steering wheel)
Using the 11mm socket & ratchet, remove the 4 bolts which hold the fuse panel. Gently, pull the fuse box through the opening and leave it hang.
Look for the UpFitter wire bundle as noted in this photo:

Choose which switch you want to use. I used Aux-4 as it is one of the 10 amp circuits and only a signal voltage is required. Here is a list of wires:
Aux-1 Circuit No 1936 wire color: Orange/Lt. Green [30amp]
Aux-2 Circuit No 1933 wire color: Orange [30amp]
Aux-3 Circuit No 1934 wire color: Orange/Yellow [10amp]
Aux-4 Circuit No 1935 wire color: Orange/Lt. Blue [10amp]

Pull the black end off the chosen wire and strip off 1/4" of the insulation.
Crimp one end of one butt connector to this wire.
Prepare the 6" wire by stripping 1/4" of the insulation off both ends.
Crimp one end of the 6" wire to the open end of the butt connector used above.
Crimp another butt connector to the other end of the 6" wire.
Locate the top of the parking brake pedal (approximately 6" below the AUX wires).
Locate the SEIC/CASC wire bundle (about 12 wires with black ends)

Locate the solid ORANGE wire. There are many orange wires in this bundle, but most have a color tracer. You must use the SOLID orange wire.
Pull the black end off the SOLID ORANGE wire and strip off 1/4" of the insulation.
Insert the SOLID ORANGE wire into the open end of the butt connector attached to the 6" hookup wire.
This completes the electrical portion of this project. You need to replace the fuse box and access cover.

Testing

All the following are required to enable high idle:

Parking brake applied.
Foot off of service brake.
Vehicle in PARK (automatic trans.)
Foot off of clutch (manual trans.)
Foot off of accelerator pedal
Vehicle speed is 0 mph (stationary)
Brake lights functional
Engine at a stable base idle speed


Start your engine! Flip the UpFitter switch. The engine will idle up to 1200 rpm. If any of the required items changes state, the engine will go to its normal idle speed. If the item state is changed back to the required state, the idle will return to 1200 within 3 seconds.
 

AUG'SX

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d.welch1 said:
O.K, this is info I found on another site: This is for your 05!

The auxiliary idle controller (AIC) for 2004 and earlier PSDs will not plug into a 2005. Instead, the 2005 has a built-in AIC. However, you have to have some know-how and ability to understand how to make it work.

Instructions for making the AIC work are buried in the 2005 Body Builder's Manual under PTO. I haven't read it yet, but apparently the upfitter switches that are optional in the 2005 models come in real handy for hooking up the AIC for charge protect and elevated idle.

Here are the instructions. Pass it on.

Don't look for AIC. Look for SEIC (stationary elevated idle control). You can choose any idle RPM between 1,200 and 2,400 if you know how to set it up per these instructions.


https://www.fleet.ford.com/truckbbas/topics/2005/pto.html


You will need the following:

1ea - 2005 Ford Truck
2ea - red butt connectors (or solder & tape)
1ea - available UpFitter switch (although any 12v switched source will do)
1ea - access to this forum
1ea - crimping tool
1ea - long nose pliers
6" - stranded hook-up wire (14-16 ga)
11 mm - socket
1ea - ratchet for socket
1ea - ability to follow directions

Optional:

1ea - garage large enough to enclose the truck (especially when raining)
1 to 6 - 12 oz refreshments
1 - Ford Tough tatoo
1ea - Electrical Engineering Degree
1pr - non-conductive footwear


Directions:

Remove all rings, watches, & bracelets (a must when doing electronics)
Remove the drivers side access panel (below the steering wheel)
Using the 11mm socket & ratchet, remove the 4 bolts which hold the fuse panel. Gently, pull the fuse box through the opening and leave it hang.
Look for the UpFitter wire bundle as noted in this photo:

Choose which switch you want to use. I used Aux-4 as it is one of the 10 amp circuits and only a signal voltage is required. Here is a list of wires:
Aux-1 Circuit No 1936 wire color: Orange/Lt. Green [30amp]
Aux-2 Circuit No 1933 wire color: Orange [30amp]
Aux-3 Circuit No 1934 wire color: Orange/Yellow [10amp]
Aux-4 Circuit No 1935 wire color: Orange/Lt. Blue [10amp]

Pull the black end off the chosen wire and strip off 1/4" of the insulation.
Crimp one end of one butt connector to this wire.
Prepare the 6" wire by stripping 1/4" of the insulation off both ends.
Crimp one end of the 6" wire to the open end of the butt connector used above.
Crimp another butt connector to the other end of the 6" wire.
Locate the top of the parking brake pedal (approximately 6" below the AUX wires).
Locate the SEIC/CASC wire bundle (about 12 wires with black ends)

Locate the solid ORANGE wire. There are many orange wires in this bundle, but most have a color tracer. You must use the SOLID orange wire.
Pull the black end off the SOLID ORANGE wire and strip off 1/4" of the insulation.
Insert the SOLID ORANGE wire into the open end of the butt connector attached to the 6" hookup wire.
This completes the electrical portion of this project. You need to replace the fuse box and access cover.

Testing

All the following are required to enable high idle:

Parking brake applied.
Foot off of service brake.
Vehicle in PARK (automatic trans.)
Foot off of clutch (manual trans.)
Foot off of accelerator pedal
Vehicle speed is 0 mph (stationary)
Brake lights functional
Engine at a stable base idle speed


Start your engine! Flip the UpFitter switch. The engine will idle up to 1200 rpm. If any of the required items changes state, the engine will go to its normal idle speed. If the item state is changed back to the required state, the idle will return to 1200 within 3 seconds.


I have an 05 Excursion I don't have the new swithes. I am wondering if maybe it is still wired like an 04, since they didn't change anything else on the truck.
 

hitecdan

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Sorry, you lost me on the ability to follow directions part. Way too many optional items. I'll just retreat now to the garage with my 6ea 12oz beverages. :cowboy:
 

rum4by5

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Ok, new to the diesel world and not trying to sound stupid but exactly what is wet stacking?
 

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